The Maxstar 161 STL 110 Volt TIG Welder: A Powerhouse for the Perfect Welds
Last updated ago
6 min read
Welding Buddy Experts
February 15, 2022

The Maxstar 161 STL 110 Volt TIG Welder: A Powerhouse for the Perfect Welds

Last updated ago
6 min read
Welding Buddy Experts
February 15, 2022

Welding is so important, and it has a special place in our economy and everyday life. The role of welding can be seen everywhere from manufacturing to construction, which means this trade will be essential for years to come.

When welding for whatever purpose, it is important to make flawless welds. This requires a lot of effort and skill. Different industries have different standards, so it is important to be familiar with these before welding. Let’s learn more about one of the most important kinds of welding: TIG.

What is TIG Welding?

TIG, which stands for Tungsten Inert Gas, is an arc welding process that requires an electric arc with a tungsten electrode. You don’t need to use a filler metal to melt materials together when TIG welding, unlike when MIG welding. Also, it’s commonly used for stainless steel or other light metals.

This welding process provides greater control with your welds to produce stronger and higher quality results, but it’s more difficult to master than other types of welding. Nonetheless, you have nothing to worry about with the right tools and equipment! Let’s check out a powerful but user-friendly 110-volt TIG welder to kickstart your journey to making the perfect welds!

Miller’s Maxstar 161 STL as a Powerful but User-Friendly Welder

Miller is a leading manufacturer in the welding industry with advanced, solution-focused products that meet everyone’s welding safety and health needs. They specialize in multiple industries, but especially in fabrication, construction, motorsports, aviation, marine, and agriculture applications.

Let’s check out Miller’s Maxstar 161 STL 110 volt TIG welding machine and see why it’s the perfect dual voltage welder to use when creating flawless welds!

Product Specifications

Weight13 lbs.
Dimensions (L × W × H)10.3 × 5.6 × 13.5 in

Lift-Arc TIG (GTAW)Stick (SMAW)
Input Voltage110–220V
Input Phase1
Input Hertz50/60 Hz
Amperage Range5–160A
Rated Output130A @ 15.2V
Duty Cycle60%
Weld Thickness Range0.020–3.16-inch mild steel
Weldable MaterialsSteel, stainless steel, aluminum
Plug Type5–15P


 ✅ Easy to operate

 ✅ Compact and durable

 ✅ Long power cord

 ✅ Digital meter

 ✅ Auto-Line power management technology

 ✅ Hot start adaptive control

 ✅ Fan-on-demand

 ✅ Thermal overload protection

 ✅ Package inclusions

 ✅ Instructional guide


 ❌ Pricier than other TIG machines

 ❌ A little advanced for a beginner welder

Product in Focus

Let’s take a closer look at Miller’s 110-220 volt TIG welder to have an in-depth understanding of the dual voltage machine’s features.

Ease of use

Despite the difficulty of mastering TIG welding, you can ensure the best results when using the Maxstar 161 STL. This welder provides easy usage procedures and instructional guides to avoid getting confused from the TIG setup to the actual welding process.

The only things you have to do are turn on the TIG welder’s power and select your preferred process and amperage rating to begin welding.

Design and appearance

The Miller 110 volt TIG welder has a compact, rectangular build with a narrow front. Its controls, ports, and air vent are organized and conveniently placed on the machine’s front. Thus, its design makes it easy to use, clean, and store.


The multi-process welder offers excellent control over different settings with various buttons and switches. This includes controls for power, voltage, amperage, and connectivity cords. It also has a digital meter so you can accurately monitor and set up the welding amperage as needed.

Furthermore, it has an innovative Lift-Arc technology. This feature enables TIG initiation without needing high frequency.


The multi-process welder offers a 5 amp TIG capability so that you can make high-quality welds out of different material thicknesses. It can perform both heavy-duty industrial work and flawless welding with thin materials. Furthermore, it comes with two separate power cords for 110-volt and 220-volt (120-240V) power outlets. Thus, you can use the machine with any power outlet.

Performance and duty cycle

If you’re looking for a smooth welding process with flawless outputs, then this 110V TIG welder is perfect for you. It has a Hot Start adaptive control, so you can benefit from a positive arc start without encountering any sticking.

Additionally, the machine has a thermal overload protection feature that ensures that your materials will be free from damage in case you exceed the duty cycle of 60%.

Weight and portability

Miller’s TIG welder is a winner in terms of portability since it’s compact and only weighs 13 pounds. In addition, it has a handy shoulder strap, making it easier to carry around anywhere you need to. This includes different workstations, client locations, repair stations, and more.

Package inclusions

When you buy a Maxstar 161 STL, you will also receive 2m primary cords for 110–240V power outlets, a stick electrode holder with a 25mm dense-style connector, and a 3m work clamp with a 25mm dense-style connector. You will also get an adjustable handle and shoulder strap and an instructions manual with the 110V welder for TIG to make the process easier for you.

110 volt tig welder-2 – welding protective equipment and safety gears

TIG Welding Safety

Safety in the work environment is crucial, especially when working with materials that can put your health at risk. In the welding industry, there are many health and safety risks you should be careful of. Let’s take a closer look at some of the key welders' safety tips to ensure a safe welding experience.

Wear proper protective equipment

The proper protective equipment and safety gear are vital in ensuring welding safety. This includes auto-darkening helmets, shaded goggles, flame-resistant gloves, and respiratory protection to keep you safe from any possible injuries.

Additionally, you should keep in mind that having protective equipment and safety gear is not enough. You should also be fully trained on how to wear and use them properly. Furthermore, you should thoroughly check each piece of safety equipment before use and maintain its condition after use.

Regular welding equipment maintenance

Thorough maintenance procedures help you safely and reliably use your welding tools and equipment. This is a crucial task because neglecting it can result in equipment failure and serious work hazards.

Here is a list of all the things you should check for proper tools and equipment maintenance:

  • Electrical systems, including the electrical nodes, circuit breakers, electrical cables, inlets, and outlets.
  • Shielding gas cylinder, including its regulators, valves, and hoses.
  • Your welding machine, including your wire feeder, welding gun, TIG torch, drive rolls, welder controls, and cords.

Additionally, you should never leave your welding tools and equipment unattended as they can cause dangerous accidents. So ensure that all your things are fully secured and shut off before stepping away from the workstation.

Besides that, you should store flammable and other hazardous materials properly. Doing this helps decrease the likelihood of unwanted accidents, including fire, burns, poisoning, and more. Therefore, you should practice regular equipment maintenance and welding material storage at all times.

Welding-safe working environment

Ensuring a safe area for the welding process is also very important. You should keep your welding area free from clutter and the risk of fire. Additionally, the process should be done in a dry, fire-safe location with adequate ventilation. These are vital factors to prevent toxic material accumulation and eliminate possible oxygen deficiency.

Proper exhaust systems should be located nearest your workstation. Moreover, safety and emergency equipment, such as respirators, fire alarms, fire extinguishers, and first aid kits should be close to the welding area.

Proper welding waste disposal

After you finish welding, you should properly dispose of all the electrode butts and other welding scraps from your project. You can’t leave them lying around because they are potential safety hazards; increasing the likelihood of slips and injuries. Therefore, ensure that you properly dispose of them in designated waste containers.

Continuous welding training and education

Getting continuous training and education in welding is essential. That’s because it ensures that you remember proper safety procedures throughout the welding process. Moreover, it helps you keep abreast of the latest welding practices and standards.

Final Thoughts

TIG welding is a difficult but rewarding type of welding because it offers the best quality welds. We hope that this 110V TIG welding machine review has given you adequate knowledge about the Maxstar 161 STL so that you can decide whether it’s the best TIG welder for you. Purchase one now and start making perfect welds!

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