Welders have to take a variety of precautions to stay safe while working. One way is by wearing the proper protective equipment to ensure safety from injuries from metal sparks, radiation, debris falling in the work area, and more.
Accidents can happen anytime, but you can prevent the worst scenario if you wear the proper protection. We’ll create a list of all the possible dangers you’ll face and the tools that can keep you away from them. You can achieve excellent results and still ensure safety.
Common Welding Workplace Dangers
When welding, your extremities, face and eyes, and even your internal organs are all at risk of getting damaged. Let’s check one by one how the hazards occur, so every time you start working, you’ll be aware to take care of yourself more.
You'll use all sorts of gases in welding, like shielding and fuel gases. The most common gases you’ll likely be exposed to are the following:
- Carbon dioxide
These chemicals ensure perfect weld, but when inhaled, they also cause damage to the respiratory system and bring about nose, throat, and lung illnesses. Long-term exposure to fumes can even be a cause of cancer development.
Exposure to UV Rays
Meanwhile, when these chemicals are mixed and ignited, they create a hot spark in welding torches, allowing steel, aluminum, or iron to melt. When you perform different arc welding processes, you are also exposed to harmful ultraviolet rays (UVR), which can cause burns to the eyes and the skin.
Different Eye Damages
To ensure a perfect weld, seeing the material you are working on is necessary, so you keep your eyes close to it. Without the proper eye protection, you can suffer photokeratitis, an eye condition caused by exposure to high amounts of UV rays. You can also have flash burns, bringing irreparable injuries to the eyes and even blindness.
The flaming gases emitted by welding torches can reach up to 3100 degrees centigrade heat, ideal for melting metals but dangerous to the skin. If you do not wear the correct welding gloves, shirt, pants, and boots, you are more prone to danger. It is critical to know what type of glove protection you need for different kinds of welding.
Steel, aluminum, iron, copper, and many other materials for welding are electric conductors, meaning they allow the efficient flow of electricity. If any electrical accidents occur, they can cause electrical shock. The risk is even higher if you are not wearing glows, clothes, and boots that are fire, burn, and electricity resistant.
Crushed Fingers and Toes
Another common workplace accident is crushed fingers or toes because of incorrect handling of welding materials. The risk even increases when you wear the wrong gloves and boots or do not wear them at all. You are at higher risk of extremity injuries.
When working on a construction site, head injury is highly probable as there may be falling debris. Even the steel or iron materials brought to the workplace can be injury sources for the head and the body. With these, protection for the head is one of the main safety attire requirements.
Welding Hood Hard Hat Adapter And The Equipment That Keeps You Safe
Workplace risks are a part of any job, especially in welding. The good news is there are safety guidelines and requirements in every country. In America, the Occupational Safety and Health Administration regulates workplace safety laws, while in Canada, it is the Canadian Centre For Occupational Health And Safety.
Wherever you may be, here are the general welding safety attire must-haves.
Hard Hat For Head Protection
When looking for welding hard hats, take note of these characteristics to ensure that you are getting only the best:
- Material: The hard hat should be made of fiber-reinforced resin, polymer, high-density polyethylene, or polyresin.
- Perfect fit: Check if your hard hat properly fits your head to avoid frequent removal or too much tightness when working.
- Moisture absorption: Moist will form in your head as you work, so pick a hard hat that has moisture absorption capability.
- Lightweight: Since you’ll be using the hard hat all day, a lightweight one can help a lot in reducing head and neck strain.
- Helmet type: Also, know the helmet type for particular work to ensure you get the protection you need.
Welding Hood For Eye And Face Protection
To ensure you won’t suffer any eye and facial injuries, wearing a welding hood is a must. Here are the features your hood should have:
- Material makeup: Carbon fiber is the best material for welding hoods because of its robustness and ability to withstand heat. It is also abrasion and corrosion-resistant.
- Auto-darkening: There are passive and auto-darkening types of welding hoods. But it is best to get auto-darkening ones so that the eye lens’s shade adjusts immediately when radiation is detected.
- Lightweight: The hood should also be lightweight for comfort.
- Sufficient viewing area: Pick the design with a large viewing area for you to see your weld.
Welding Hood Hard Hat Adapter For Two-In-One Shielding
Another tool you can use to ensure your safety in the workplace is a welding hood adapter. A welding hard hat adapter is a strap that keeps the welding hood and the hard hat together. You can consider getting the Huntsman welding hood hard hat adapter or a fibre metal welding hood hard hat adapter. They are some of the best types that can ensure your safety.
If you want to skip the hassle of having two separate tools to protect your face and head, there are welding hoods that have built-in hard hats too. You have a helmet and hard hat instantly when you get this, no need for attachment or detachment.
Protection For The Body
Together with your head, face, and eyes, you should also protect your whole body by using the following safety attire for welding:
- Gloves: Stick, TIG, and MIG welding require different kinds of gloves, so make sure you have the right glove type for your welding task.
- Boots: Your boots should cover your feet and ankles. Pick the ones with a steel toe cap to ensure protection in case any strong material falls on your toes. Your boots should also be fire resistant and can withstand the spatters that fall on them.
- Fire-resistant clothes: Protect your whole body by wearing fire-resistant welding jackets and pants.
- Earmuffs: If your workplace entails loud noise, it is best to wear earmuffs for ear protection.
Welding is a dangerous job, but you can protect yourself by wearing the proper safety equipment. A hard hat welding hood adapter system will protect your eyes and face while also protecting your head from falling objects or debris with its shield. Wearing complete work safety attire from clothes, gloves, boots, and earmuffs is also essential.
All these tools and equipment can save you from pains in the different parts of the body, from the eyes, lungs, toes, hands, and the whole body. You can focus better on your welding work and render quality output when you wear them. This is because no matter how you move, the welding helmet with a hard hat adapter and other safety tools will protect you.