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The Best Hypertherm Plasma Cutters
Last updated ago
6 min read
By 
Welding Buddy Experts
Published 
October 12, 2021

The Best Hypertherm Plasma Cutters

Last updated ago
6 min read
By 
Welding Buddy Experts
Published 
October 12, 2021
BEST VALUE
Hypertherm Plasma Cutter
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BEST CHOICE
Hypertherm Plasma Cutter
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PREMIUM PICK
Hypertherm Plasma Cutter
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Hypertherm Plasma Cutters are extremely popular among professionals and DIY enthusiasts looking for precise and optimal cutting results. Hypertherm has over 50 years of expertise, which resulted in the development of these plasma cutters. With more patents than any other firm in the industry, they improve their reputation and the quality of their cutting instruments.

Today, they manufacture a variety of plasma cutter types to fulfill a variety of requirements. Even though all Hypertherm products are of high quality, some models are more popular with customers. Therefore, it's best to go for the already proven and beloved models if you plan to get one. Hypertherm's best plasma cutters are listed below. Our Top Picks for Hypertherm Plasma Cutters

Hypertherm 45 Plasma Cutter

The Hypertherm Plasma Cutter 45 XP, our top selection, generates 10 to 45 amps of cutting power to cut steel plates that are 58-inch thick. It is intended for industrial usage to cut metals in manufacturing settings. The power input for this machine is dual 240/480 volts. Hypertherm's Smart Sensor is a device for automatically adjusting compressed air settings.

It has a torch deactivation switch if you want to change parts of the torch. For clean cuts, quick-change technology allows for quick reconfiguration of the torch type and tip sizes. Owners enthuse the Hypertherm Powermax 45's superb work, complimenting the precision cutting, high inches per minute rating, and clean edges—this is why it was chosen as the finest plasma cutter among the bunch. The sole disadvantage of this variant is the lack of a CPC connection for computer control. Fortunately, you may use a Hypertherm kit to retrofit the port. In addition, the Powermax 45 comes with a 3-year power system warranty and a 1-year torch warranty.

PROS

  • Torch connection with FastConnect
  • Drag-cut simplifies plasma cutting.
  • Torch deactivation switch for replacing parts
  • Smart Sense auto pressure adjustment
  • Various torch types are available.

CONS

  • The CPC port for controlling the computer is absent.
  • High initial investment

Hypertherm Powermax 30 XP

The Hypertherm plasma cutter 30 XP plasma cutter is an excellent unit. For one, the brand takes great effort in developing their devices and assembling them with unparalleled attention. Thus, you are always assured of excellent results and a durable product with a Hypertherm. This specific plasma cutter is designed for heavy-duty use in professional situations and comes with a 3-year warranty. This kit includes everything you need to get started in metal cutting. The package also includes a sturdy travel bag where you can keep all of your equipment, including the extra consumables that come with the machine.

At only 21lbs, the 30XP is incredibly small and lightweight, and it comes with FineCut consumables for more refined and precise cutting. At 20 IPM, it can cut 3/8′, although it is ideal for 1/4′′ steel. It may be powered by 110V or 220V, and it makes neat and crisp cuts. This plasma cutter makes it on our list by offering superb outputs while lasting a long time.

PROS

  • It automatically adjusts to voltages ranging from 110V to 240V.
  • There are adapter plugs provided.
  • The torch's design offers a secure grip that is free of heat.

CONS

  • Leaks in a plastic water separator are possible.
  • It takes up consumables more quickly.

Hypertherm Powermax 30 AIR

For added versatility, Hypertherm included a built-in air compressor in the Powermax 30 AIR model. With a built-in air compressor, this is by far the most fantastic plasma cutter on the market. Hypertherm solely manufactures plasma cutters, and they put a lot of effort into creating and manufacturing high-quality devices. As a result, this model performs exceptionally as the Powermax 30 XP. It can seamlessly cut ½ inch, with 3/8 inch being the optimal cut. Hypertherm also produces the best consumables in the market, which are incredibly long-lasting and will not cost you in the long run. All in all, it's small, handy, easy to use, and never fails to provide excellent results.

PROS

  • It may be used anywhere, thanks to the built-in air compressor.
  • It automatically adjusts to voltages ranging from 110V to 240V.
  • Adapter plugs are provided.
  • Portable, lightweight, and compact
  • Rapid cutting speed

CONS

  • Will not cut rusted or painted metal
  • Requires contact for a non-arcing tip

Hypertherm Powermax 65

If you require a device with fast cutting rates and high cut quality, the Hypertherm plasma cutter 65 is a good choice. It is capable of cutting metal up to 3/4 inches thick. However, the max cut thickness is 1 inch with a severance cut thickness of 1-1/4 inch.

In addition, this hand system model comes with increased consumable life. Powermax65, created with the most recent technological innovation and additional torch choices, provides excellent performance, allowing you to do a lot in the shortest amount of time.

If you use this versatile product, you will be able to select the correct DuramaxTM torch for the work at hand from the four styles available. In addition, a conditioner circuit is included in the item, which improves performance with variable input power and low line voltage and motor generators.

This plasma cutter has an LCD added to the control panel for a clearer, excellent view and ease of use. In addition, because of the heat and impact-resistant handle, you will not experience hand fatigue when working with the Powermax65.

PROS

  • Finer cuts due to increased arc energy
  • When cutting through expanded, painted, or rusted metal, it uses significantly less energy.
  • Offers a secure and comfortable fit

CONS

  • Quite costly

Hypertherm Powermax 85

The Hypertherm Powermax 85 is designed to provide higher cutting rates while maintaining better cut quality. This device includes the same characteristics as the Powermax 65. The main difference is that the Powermax 85 has 85 amps for more power. On mild steel, it can cut up to 1-inch thick metal. This is up to 250 percent quicker than any oxy fuel-powered equipment.

The system is designed to enhance uptime and productivity by using the most recent technological advancements.  It has Smart SenseTM technology, which automatically adjusts the gas pressure, and SpringStartTM technology, which enables a more steady start and a more dependable torch. The Powermax 85 weighs 71 pounds. In terms of dimensions, it is only 19.7′′ x 9.2′′ x 17.9′′. It works with oil-free air or nitrogen.

This Hypertherm plasma cutter is dependable machinery with unrivaled function. It offers several capabilities that might be beneficial in a variety of applications. The product's interior design is excellent. In addition, it is compatible with the majority of Duramax torches that are built for high-impact and heat resistance.

PROS

  • It is a powerful device that you can use for eight different types of plasma cutting, piercing, and gouging applications.
  • Excellent cut thickness and gouge capabilities for difficult metalworking jobs
  • The Smart SenseTM feature ensures that the appropriate air pressure is maintained.
  • The SpringStartTM technology allows for regular starting and ensures the torch's dependability.

CONS

  • Extremely costly for everyone except experts working on commercial projects.
  • Not light enough, requires both hands

Buying a Plasma Cutter: Here Are a Few Tips

Plasma cutters are not built the same—they do not all have the same features. Some models outperform others because they have more capabilities that suit the buyer's needs. So, when it comes time to buy a plasma cutter from Hypertherm, here are some key qualities to keep in mind.

  1. Duty Cycle

The duty cycle refers to the hours you can utilize the tool before it needs to cool off. All plasma cutters have a different duty cycle. So, figure out how long you'll be using the tool and get a device with a duty cycle that meets your needs.

  1. Voltage Requirements

These determine the minimum amperage and voltage of the item you intend to get. Choose one that fits your electrical outlet.

  1. Portability

Choose more portable versions if you will be moving it from one location to another while working. If portability is important to you, you should choose an inverter-based system.

Conclusion

Hypertherm is unique in that it only sells cutting-edge technologies. This manufacturer is not merely a welding machine maker that expanded to plasma cutting and other relevant areas in metal fabrication. In fact, the brand specializes in plasma cutters, water jets, and laser cutting. Hypertherm is, without a doubt, at the top of the business due to its exclusive emphasis on high-quality plasma cutters.

While Hypertherm is a lauded brand in the metal fabrication industry, Its products are available in various sizes and types—each with its own set of features and power. So if you've decided to buy a Hypertherm Plasma Cutter, you should look for a model with characteristics that will match your needs. We hope this set of reviews help you in your search.

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